Electronics and Schematics

The Total Control system uses an ESP32-based controller board designed for real-time cart-pole control.

Connector Interfaces

Label

Connector Type

Function

MOTOR

HDR-F-2.54_1x6

Brushless motor control (CAN interface)

ANGLE

HDR-F-2.54_1x5

Pole angle sensor (Infineon TLE5012B)

LINEAR

HDR-F-2.54_1x4

Cart position encoder (SEAVDAN H9740)

END_BUT

HDR-F-2.54_1x4

Rail end-stop switches

EMER

HDR-F-2.54_1x5

Emergency stop button (hardware cutoff)

DATA

0.01×4

Serial debug (SWD interface)

Schematic Diagrams

Scheme of electronics used in the Total Control project

Main circuit schematic (Rev 1.2) showing signal routing and component relationships

PCB Layout

Plate scheme

Final PCB design with optimized trace routing for noise immunity