Electronics and Schematics
The Total Control system uses an ESP32-based controller board designed for real-time cart-pole control.
Connector Interfaces
Label |
Connector Type |
Function |
---|---|---|
MOTOR |
HDR-F-2.54_1x6 |
Brushless motor control (CAN interface) |
ANGLE |
HDR-F-2.54_1x5 |
Pole angle sensor (Infineon TLE5012B) |
LINEAR |
HDR-F-2.54_1x4 |
Cart position encoder (SEAVDAN H9740) |
END_BUT |
HDR-F-2.54_1x4 |
Rail end-stop switches |
EMER |
HDR-F-2.54_1x5 |
Emergency stop button (hardware cutoff) |
DATA |
0.01×4 |
Serial debug (SWD interface) |
Schematic Diagrams

Main circuit schematic (Rev 1.2) showing signal routing and component relationships
PCB Layout

Final PCB design with optimized trace routing for noise immunity